Process skids
Redefine continuous manufacturing with automation
GMP-certified custom process skids engineered to work autonomously and integrate seamlessly into your process, maximising your manufacturing productivity.Skids that fit your workflow
Our skilled team of engineers, with over 40 years of experience, develop robust systems for use in continuous or batch manufacturing scenarios. These systems align with your industry requirements and operate autonomously via intuitive custom-built control systems. Whatever your process, our process skid engineering team can develop technology to fit your workflow.Certification and Industry Regulation ComplianceWhether it's GMP, ISO, IEC or 21 CFR Part 11, we're a fully-compliant manufacturer.
Technology integrationWe're experienced in integrating all manner of process technologies, including filters, columns, analysers, pumps, valves, mixing, dosing, and sampling hardware.
Real-time monitoring and process controlCustom-built PLC control systems enable real-time decision making and the use of in-line process analytic technologies.
Modularity & scalabilityHardware with a compact footprint engineered to be integrated into any stage of your processing.
Single-use technologyEnsure biomanufacturing flexibility, provide quicker turnaround times, and eliminate contamination risks with our optional single-use technologies.
Complete process automationLabman's technologies ensure consistent and precise operation, increased safety, optimised resource allocation, and allow for remote monitoring and control
Scale with easeMove from early-stage development to full-scale manufacturing without compromising quality and efficiency.
Data managementFrom our system documentation to our batch reporting, Labman's systems ensure traceability and data integrity throughout.
Setting new standards in the industry
Labman’s specialist Process Skid department develop bespoke, GxP-compliant technologies. Utilising Labman’s tried and tested Systems Development Lifecycle for GAMP category 5 systems, we have a proven track record for delivering cutting-edge automation projects into pharmaceutical manufacturing.Labman’s GAMP 5 system development lifecycles
Labman excels in designing, developing, and validating systems for diverse clients, spanning CDMOs to manufacturing solutions providers. With expertise in technology and quality management, Labman transforms novel concepts into GMP-compliant solutions.- Automation projects at Labman generally involve an element of novelty within the hardware, software, process or integration requirements of the system. Labman work with customers to assess the novelty and develop a series of validated user requirements. This often involves the need for prototype development and validation.
- Labman’s internal mechanical, electrical and software engineering teams work together to create detailed design documentation for the system. This is continuously reviewed with customer subject matter experts to ensure all key requirements are incorporated.
- Labman manufacture the system in their state-of-the-art factory in North Yorkshire. System operation and development ahead of first-time use is carried out in collaboration with customer subject matter experts. Change control processes ensure that the finished system meets with the requirements.
- System commissioning involves comprehensive testing and validation of performance against the system requirements. Pre-approved system testing protocols are utilised to aid transition of the system to the customer site.
- The SDLC is thoroughly documented by specialist Labman engineers in line with the guidelines of GAMP 5. Systems are supplied with a full complement of operational and maintenance manuals to enable implementation and ongoing use within GMP manufacture.
Recipharm
“As well as the extremely high quality of their work, the team at Labman are exceptional. They are responsive, reliable and have a very collaborative attitude. They will often come up with intelligent and innovative solutions to problems and are always open to discuss any ideas for improvements.” — Antony CurlyLaboratory Validation Manager
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