Precision vial imaging solutions
Automated, integrated vial inspection tailored to your specific lab process.Labman expertise
Enabling your workflow
Bring the precision, speed and safety of automated vial imaging to your laboratory.360° vial surface inspectionFor applications where the full surface of a vial must be examined—such as label integrity, cap presence, or cosmetic defects—line scan cameras combined with vial rotation deliver high-resolution 360° imaging. We integrate these systems to detect scratches, bubbles, and tampering marks across the outer vial surface in real-time, ensuring compliance and product quality across regulated industries.
Fill level and phase separation detectionPrecise fill-level detection is critical in pharmaceuticals, household products, and beverage testing. We incorporate high-resolution area scan or laser triangulation systems to assess fill volume, detect meniscus levels, and even differentiate layers in multi-phase solutions. Our imaging pipelines can be tailored to account for vials of varying opacity, shape, and content.
Particulate and contaminant analysisIdentifying foreign particulates—whether in medical, chemical, or food samples—is essential. Using high-frame-rate imaging with backlighting or darkfield techniques, we enable systems to capture and analyse suspended solids or particulate motion in transparent or translucent vials. Our advanced image analysis algorithms help categorise and log contamination events.
Foam and residue assessmentResidual buildup and foaming can indicate process failure or cleaning validation issues. We integrate imaging systems that assess foam layer height, bubble size, and residue patterns post-filling or washing. This is especially useful in pharmaceuticals, food and beverage, and personal care, where visual clarity and container cleanliness are paramount.
Colour and turbidity evaluationVisual properties like colour uniformity and turbidity are key in quality control across paints, chemicals, and beverages. Using calibrated cameras and controlled lighting, our systems can detect cloudiness, colour inconsistencies, or precipitation. Whether matching product specs or spotting visual anomalies, we can tailor detection thresholds for any industry standard.
Cap, seal and closure verificationVerifying the integrity of vial caps and seals is crucial in pharma, energy, and chemical applications. We offer integrations that inspect cap presence, alignment, tamper evidence, and even crimp quality. These solutions can be positioned inline or offline, and paired with rejection systems or reporting modules.
Key services
Lab technology that suits everyone
At Labman, we specialise in delivering flexible, automated vial imaging solutions built around your unique workflow. Whether you’re in pharmaceuticals, food & beverage, environmental testing, or specialty chemicals, we work with your existing equipment—or integrate new technologies—to create precision vial imaging systems. From particle detection and fill-level verification to phase separation and residue analysis, we help you achieve high-throughput, high-accuracy inspection.Custom projectsLabman are experts at creating technologies for your lab that work exactly as you need them to, with no compromises.
ProductsBrowse our ever-growing catalogue of off-the-shelf products transforming the lab processes you use everyday - explore now.
Process skidsWorking in GMP? Need manufacturing scale? Our experienced team creates skid technology that fits your workflow.
SoftwareFDA-compliant software, custom web apps, full LIMS integration - our software team works at all scales.
We take our role seriously
The technologies we develop enable some of the world's leading scientists, often in endeavours that are at the cutting edge of some of the most vital fields. We pride ourselves on being able to product high quality, robust technologies that meet the standards expected by even the most demanding industries.Our projects and working practices are covered by our comprehensive quality management system and dedicated team. We're also fully compliant with both ISO9001 and ISO13485, so you can rest assured that your project is in good hands.
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Explore our portfolioExplore automated vial imaging projects
We’ve produced 100s of unique pieces of revolutionary technologies for laboratories worldwide. Each of these harnesses Labman’s unique ability to design for a specific workflow and to integrate tools that customer’s know well in an automated way.RPTR
Reaction Understanding SystemAn automated system for sampling and analysing reactions formulated by the system.
ZBDPFC
Purification and Fraction Consolidation ModuleAutomated module for the purification of crude samples using HPLC
CPMR
Mobile Robot SystemA flexible, fully automated solution for the characterisation of lipid nanoparticles.
ZBDPA
AstraZeneca Pre-Analysis ModuleAn automated system for preparing samples for analysis using analytical LC-MS systems, designed and built for AstraZeneca.
STMS
Mixture Compatibility SystemA simple to operate system for testing the compatibility of different chemical mixtures.
SIZE
Malvern 3000 particle sizing systemMeasures suspended particle size of liquid samples using an integrated Malvern 3000 Mastersizer.
SYPA
Automated colony counterA bespoke product for automating the de-lidding and imaging of petri dishes.
ROVW
Vial weighing and reformatting systemA stand-alone system which automates tare weighing, gross weighing and reformatting vials.